What's the production process of heat pump?
PRODUCTION PROCESS of HEAT PUMP
1. Base plates go online
2. Install compressors, condensers and evaporators
3. Assemble and weld copper pipes
4. Recharged with Nitrogen
5. Water-inspection (Check if exist in air leakage)
6. Discharge Nitrogen
7. Vacuum air-removed
8. Add refrigerant
9. Halogen inspection
10. Fix fan component
11. Install electrical control
12. Security checks (Insulation, Ground connection, Dielectric Strength test, Leakage)
13. Run commodity inspection (The noise of components and parts, Function, Timing, shutdown, current, Difference in temperature)
14. Stick nameplate and connection diagram
15. Document attached (Product Manuals, instructions)
16. Final inspection (Appearance parts)
17. Packing
18. Tape-out
What's the Main quality control project list?
1. Check all parts before assembling.
2. Charge nitrogen to test leakage and pressure maintaining after welding system.
3. Vacuumize, the vacuum pressure ≤30Pa
4. Leakage detection by halogen after charge refrigerant.
5. Safety testing: High-voltage insulation test and ground resistance.
6. Operation testing, record refrigerant pressure, temp. etc.
7. Inspect inside unit’s cleanliness and appearance.
Why choose Juteng?
Juteng has Professional Testing laboratory was built about $450,000, which have a whole set testing:
1) Standard heating, cooling
2) Simulate Low and High temp working condition, a variety of ambient temp, indoor temp and outdoor temp.
3) Power consumption
4) COP and SEER
5) Defrosting
6) Air conditioner, water source, air source and hot water heat pump performance and capacity reliability testing
7) Controller function testing
8) Test goods at all kinds of power supply
9) Setting Temp ranges -25~60℃, its accuracy is +-0.2℃; Humidity ranges 20%~99%, its accuracy is +-1%.
10) DC inverter water flow and air flow control (100m³/h ~ 3000 m³/h)
11) Temp, pressure, power collector